Download Kawasaki ZX600 & 636 (ZX-6R) 1995-2002 Service and Repair by Matthew Coombs PDF

By Matthew Coombs

Each Haynes motorbike handbook is predicated on an entire teardown and rebuild, and comprises hundreds and hundreds of photographs with step by step directions, accomplished regimen upkeep and troubleshooting info, and particular wiring diagrams.

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Additional info for Kawasaki ZX600 & 636 (ZX-6R) 1995-2002 Service and Repair Manual (Haynes Manuals)

Example text

If it is damaged or deformed discard it and use a new one. 5a and b) . Avoid overtightening , as damage to the sump will result. S Now place the drain tray below the oil filter. Unscrew the filter using an oil filter wren ch or strap and tip any residual oil into the drain tray (see illustration) . 7 Smear clean engine oil onto the rubber seal on the new filter, then screw it onto the engine (see illustrations) . Tighten the filter to the specified torque setting using a filter wrench. 7a Smear oil onto the sealing ring _..

Tighten the hose clips carefully to prevent future leaks. 4 Check the radiator for leaks and other damage. Leaks in the radiator leave tell-tale scale deposits or coolant stains on the ou tside of the core below the leak. If leaks are noted, rem ove the radiator (see Chapter 3) and have it repaired at a radiator shop or replace it with a new one. Caution: Do not use a liquid leak stopping compound to try to repa;r leaks. 5 Check the radiator fins for mUd, dirt and insec ts, which may impede the flow of air through the radiator .

TO ,~ .... 2G .... » ... ,.. 75 . » . U .. ~ 3 . ~ 3 . 11 3. 1 0 1. 11 3. " U. ~ ,~ •. &0 l·~13· §O1 . 35 ~ ,. ~ ".. ,... , U. , .. ,.. ,.. " ,... ,» .... ", . " " .... » ,.. ,'... ".. "" .. m, ... , .... m . , .... .... ,. .... " ,...... ,... ,... 10 2. " U. 02 ... 11 I ,.. " disulphi de grease or engine oil and install it onto the valve (see Illustration). Repeat the process for any other valves until the clearances are cqrrec t, then install the camshafts (see Chapter 2). 16 Rotate the crankshaft several turns to seat the new shim, then c heck the clearances again.

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